With its high -precision, high -speed, and efficient processing capabilities, the five -axis CNC machine tool has become an indispensable tool for processing complex workpieces in modern manufacturing.However, in recent years, with the increasing popularity of the five -axis CNC machine tools, the competition in the field of five -axis machine processing has also become increasingly heated. Only the processing capacity of complex workpieces is not enough to maintain the competitiveness of machine processing enterprises.
In the modern manufacturing of the quality of product quality and delivery efficiency, the excellent processing accuracy and processing efficiency are the key magic weapon for enterprises to obtain more orders and win richer profits!
The 5-axis CNC machine tool has always been regarded as a representative of high -end manufacturing,
But in practical applications, we often find out,
The processing efficiency and accuracy between different machine tools are different from cloud mud.
Why is the processing accuracy and efficiency of some five -axis machine tools not ideal?In terms of machine tools, there are many factors: First, the rigidity of the machine tool is not enough. When processing, small deformation and vibration will occur.The second is that the resolution and response speed of the control system are limited. In particular, the axis motion cannot be accurately controlled in complex processing.Third, its core functional components such as turntable and main axis are insufficient.
As a key component of accurate movement of the carrier workpiece, if the turntable accuracy is insufficient, the high -precision curved processing cannot be achieved; if the motor is insufficient and the response is slow, it will affect the processing accuracy and surface smoothness.
It can be seen that although the processing effect of machine tools is affected by various factors, the optimization of high -performance five -axis CNC to the overall performance is one of the key factors for improving the overall performance under the condition that the processing effect of machine tools is not ideal.
Haozhi DD 5-axis rotary table, top technology helps machine tools to upgrade efficiently
Haozhi DD five -axis turntable desk adopts high -precision combination bearing, innovative torque motor and high -precision encoder, which has excellent performance, which significantly improves the processing accuracy of the same model.
At the same time, the transition platform has a wider span and higher bearing capacity, so that the processing range and capabilities of the machine tool have been significantly expanded.
DD five -axis rotary table has the following application advantages:
1. Broad -span distance to achieve larger processing size
The Haozhi 630 Cradle Two has a wide span, with an excellent performance comparable to some 800 cradle transfers. It can process workpieces with a maximum diameter of 880mm. It can adapt to more parts.Sexuality and fully meet the needs of diversified processing.
2. greater load -bearing, up to 850kg
The DD five -axis transfer table has the maximum workpiece bearing capacity of up to 850kg, combined with the characteristics of its large torque and high rigidity to ensure the high stability in the processing process, and it can easily meet the processing needs of large -scale heavy industrial devices.
3. High -precision encoder, better processing accuracy
The turntable is equipped with a high -precision encoder, the positioning accuracy ±5 horns and the repeat positioning accuracy ± 1 angle.Multi -channel high -speed response to ensure high -precision control, small current fluctuations, speed fluctuation errors are less than 0.01rpm, greatly improving the linkage performance and processing quality, and ensuring the efficient and precise processing of complex workpieces.
4. The torque is amazing and the processing efficiency is guaranteed
The AC -axis motor rated and maximum torque of the transit station are 2600/5160 n.m and 1100/2100 n.m, respectively. It has a very high angle acceleration and rapid response capabilities, effectively improves processing efficiency, and meets high requirements for precision processing tasks.
5. Four channel oil channels, easier to install folding materials
Standard the external four -channel oil channel, which is convenient for the machine tool to realize automated fixture materials, simplify the processing process, and further improve the production efficiency and automation level.
6. Flexible selection of vehicle milling, you can complete the car milling process at a time
It can be flexibly selected for the vehicle milling function. The C -axis speed is as high as 700rpm. The car milling process can be completed at a time, which significantly improves the processing efficiency.
7. Innovative clamping mechanism, the clamping torque is large, the brake power is strong
The AC axis clamping torque is 5600/2800 n.m, improving the corner rigidity, and the performance surpasses the traditional piston oil pressure brakes in heavy load processing, and enhances the stability and accuracy of processing. At the same time, the innovative brake mechanism adopts ultra -short channel design, the response speed increases by 10 times, and the clamping rigidity increases by 3 times, reducing the shaft rotation and challenge during the braking process, and improving the processing efficiency of multi -facial parts.
8. Positioning is faster, and the processing efficiency is greatly improved
Traditional wormwood to 90°positioning requires more than 0.5s, and the DD five -axis to 90°positioning only costs 0.2s, saving more than half of the positioning time!The waiting time for the device is shortened.
9. No tooth gap, the maintenance cost is significantly reduced
The DD five -axis turntable motor is directly driven without a transmission mechanism, no gap, no wear, no regular maintenance, significantly reduced maintenance costs!
GUANGZHOU HAOZHI INDUSTRIAL CO., LTD. was established in 2006. It is a national high -tech enterprise specializing in the research and development, production, sales and maintenance services of high -end CNC machine tools, robots, new energy vehicles and other fields.Listed on GEM in 2016 (stock code 300503).Haozhi Electromechanical has entered the main axis in 2002. It has always adhered to the development strategy of "based on independent technological innovation and serving the global advanced manufacturing". It has now become one of the largest companies in the main research and sales of domestic and foreign spindles at home and abroad.
As a professional supplier of the core functional components of domestic mid -to -high -end CNC machine tools, Haozhi has achieved attention in the main axis field. Its four -axis, five -axis transition platform and other products have also won widespread recognition of the industry. In the selection of advanced members (ten) in the Chinese machine tool industry in 2023, Haozhi was awarded the honor of "Top Ten Product Quality".
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